Development Capabilities

The R&D Division can meet all demands of any main engine plant. For example, to design and develop automotive molded interior carpets, foam carpets, interior panel in the trunks, door waterproof cloth, various sound and heat insulation products and other interior trimmings, auto wheel protecting plates, spare wheel covers and other external decorating parts. The R&D division can also design and develop all types of molding machining mold jigs and allocate reasonable and effective production lines according to customers’ special demands. If the customer provides finished product drawings and official 3D digital molds, we can also plan and design molding molds, jigs and gauges independently based on the initial data of parts. If the customer fails to provide finished product drawings and official 3D digital molds, we can also copy, design and make molds, jigs and gauges according to the assembly samples and peripheries. As the car model R&D cycle is shortened, we also can coordinate the main engine factory’s synchronized development demands, such as while designing car body, we can design and develop interior ornaments in the corresponding decorative position, so as to shorten parts’ development cycle. 3D design software used currently mainly includes: MASTER CAM and AUTO CAD, which can meet the design demands of components, model jigs and gauges. The mold, jigs and gauge manufacturers are just inside the South-East Motor Town, so that they can control the quality and schedule at any time.

After continuous practice in recent years, we have made major breakthrough in four key technologies for automotive upholsteries:

1. New Carpet Molding Process – Flexible production line design, suitable to meet diverse small or large production requirements; while designing carpet molds in the principle of high efficiency, low cost, easy operation and merged engineering meets the quality requirements, improves the production efficiency and greatly reduces the mold development cost at the same time;

2. New Post-processing Technology –by use of an automatic water jet cutting system, make simple gauges with a certain shape and conduct external and hole cutting, overcoming the difficulty in finishing work that cannot be made by traditional equipment and saving lots of costs in making the punching shear molds;

3. New Electric Heating Molding Technology – transform the process of punching and shearing the external shape after the molding of heat insulating pads from the traditional molding → punching and shearing → finished products to a molding belt sharing process, saving the molds and processes and reducing the unit cost and mold expenses.

4. New Environmental Protection Material Technology – While making foam heat insulation pads, design and develop a new, eco-friendly and recyclable HEAVY LAYER material with superior sound and heat insulation functions, which replaces the traditional non-recyclable PVC heat insulation pads, improves the cost performance and competitiveness of products and lays a solid foundation for occupying the commanding height of auto environmentally friendly materials in the future.